Portable Batch Mix Plant
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Atlas is leading manufacturer of portable batch mix plants. Quality cement batching plants for sale. Reliable design and quality service available from Indian exporter. Easy to install and commission. Real portable equipment with easy to assemble and fast installation is possible. The batch mix concrete plant can be installed and commissioned in 2-3 days. It is ideal equipment if you want compact design machine. It can be used for construction of roads, bridges, dams, buildings, etc. It's design is reliable and sturdy to perform in tough conditions. Shifting sites that too frequently is made simpler by this concrete making equipment.
The design is simple and sturdy. It is a foundation less design. Shifting multiple sites is possible. The chassis is heavy. It is possible to undertake city and internal jobs because of the compact nature of this equipment. There are 3 models available in capacities: 25 m3/hr. and 30 m3/hr.
Portable concrete batch plants cost
Manufacturing cost-effective portable concrete plants was a challenge for us. It was tough to design a concrete batch plant that did not compromise on the quality. We wanted to have a machine that was easy to use and also easy on the pocket. When installed, this equipment offers sufficient space on all sides for maintenance. The components are modular and installation is in a small space. The control room can also be provided. It can be enclosed inside a cabin if required. The mixer is a pan mixer that offers fast mixing in a short time.
Some features of concrete batch plant – portable type is as:
- Available in 25, 30 m3/hr. capacity
- Mixer is pan type that offers good mixing in a short time
- The weighing is by electronic load cell type
- Separate weighing of water, cement, and additive
- Manual, as well as automatic operation, is possible by PLC panel
- Control panel is a touch screen type with colour display and easy to use software
- It is possible to erect and commission the equipment in 1-2 days
- Transportation takes up less space – transportation is less costly
- Arms, tips, and liner plates of the mixer are easy to replace
- Main chassis is rigid and strong to survive many years of operation
- Aggregates, sand, cement, and water are weighed separately
- Weighing of all materials is automatically done as per recipe set from the control panel.
- Touch screen PLC based control panel with easy to use software. Possible to store, edit, delete, and use up to 99 recipes
- Height is less which means installation is easy
Optional accessory available with the portable batch mix plant are:
- Cement storage silo’s of various capacities
- SCADA software
- Moisture probe sensors
- Printer
Mobile Batch Mix Plant Manufacturer - Small batching plant
Low-cost mobile batch mix plant available from Indian manufacturer. The small batching plant is designed for accurate batch weighing and output. The simple design combined with superior service support makes this an attractive package. The 2 models with different output capacities 25 and 30 cbm per hour make it easy for customers who want to opt for a medium-sized machine without any compromise.
Advantages of the small batching plant – mobile batch mix plant are as below:
- Small and compact design
- Easy installation
- Quality product at affordable price
- Containerized design
- Modular units
- Easy to retrofit the units
- The cost of spare parts is less
- Easy availability of the spare parts
- Simple to add modules or accessories
- Components
- Specifications
- General layout
- Photo gallery
- Video gallery
Aggregate Feeder
It features a 2 x 2 bin feeding system. The bins are in 2 x 2 pattern, but they are 4 in number. It is possible to add total of 4 different materials in the feeder bins. Gates are pneumatically operated. The sand bin features a vibrator for the free flow of aggregates.
Air compressor
Air compressor can be mounted on the feeder bins or it can be separate depending on the requirement of the customer. It is an important component sourced from a reputed manufacturer. It will help control the feeder gates, mixer gates, and all the butterfly valves.
Weighing and discharge conveyor
Weighing conveyor is suspended on a total of 4 load cells. Weigh conveyor will transfer the aggregates after weighing into the mixing unit.
Mixing unit
Pan mixer is the standard mixer that is offered here. It is a tried and tested unit to make 25 or 30 m3/hr. depending on the capacity selected. The liner plates are easy to replace. Arms and tips are high wear-resistant. Aggregates, sand, cement and water will be discharged into the mixing unit. It will help mix the contents uniformly and homogeneously. The mixer has a gate at the bottom. This gate is pneumatically operated.
Weighing system
Separate weighing for cement, water, and additives is provided. Each of the components have its individual weighing hoppers suspended on load cells. The load cell mechanism is best as it will allow to accurately and independently weigh the contents. All the weighing hoppers are located above the mixer. After weighing, they will discharge the same into the mixer.
Cement hopper and cement silo
Cement hopper is standard with the machine. It is capable to hold at least 30 bags (1500 kgs. capacity) at one go. It is possible to have a bigger hopper. It is equipped with a vibrating motor for the free flow of the cement. A separate unit for fly ash can be provided. Cement storage silo’s can be provided separately. Vertical or horizontal cement silos are manufactured and exported by Atlas.
Control panel into control cabin
PLC touch screen type control panel is provided for easy operation of the batching plant. The software is easy to use with colour display and touch screen controls. The panel is able to store, edit, and even delete recipes. The maximum number of recipes that can be stored is 99. If the customer opts for SCADA they can view the panel real-time and trouble-shooting will be very easy.
